Industrial Machinery Repair : Best Maintenance Practices Pocket Guide.

By: Smith, RickyContributor(s): Mobley, R. KeithPublisher: Burlington : Elsevier Science & Technology, 2003Copyright date: ©2003Edition: 1st edDescription: 1 online resource (555 pages)Content type: text Media type: computer Carrier type: online resourceISBN: 9780080478470Subject(s): Machinery -- Maintenance and repair.;Industrial equipment -- Maintenance and repairGenre/Form: Electronic books. Additional physical formats: Print version:: Industrial Machinery Repair : Best Maintenance Practices Pocket GuideDDC classification: 621.8/16 LOC classification: TJ153.S6355 2003Online resources: Click to View
Contents:
Cover -- Acknowledgments -- Contents -- 1 Introduction: Why Use Best Maintenance Repair Practices? -- Only Permanent Repairs Made HereŽ -- Preventive and Predictive Maintenance ( PPM) -- 2 Fundamental Requirements of Effective Preventive/Predictive Maintenance -- Fundamental Requirements of Effective Maintenance -- 3 Maintenance Skills Assessment -- Introduction 3 -- Definition of a Skills Assessment -- Knowledge Assessment -- Knowledge Area: Safety -- Knowledge Area: Lubrication -- Knowledge Area: Bearings -- Knowledge Area: Chain Drives -- Knowledge Area: Belt Drives -- Knowledge Area: Hydraulics -- Knowledge Area: Couplings -- 4 Safety First, Safety Always -- Introduction 4 -- The Risk: Performing a Risk Assessment ( the Preventive Management Tool) -- Lockout/Tagout/Tryout -- Manual Lifting Rules -- Power-Actuated Tools -- Machine Guarding -- 5 Rotor Balancing -- Sources of Vibration due to Mechanical Imbalance -- Theory of Imbalance -- Balancing -- 6 Bearings -- Types of Movement -- Commonly Used Bearing Types -- Bearing Materials -- Lubrication -- Installation and General Handling Precautions -- Bearing Failures, Deficiencies, and Their Causes -- 7 Chain Drives -- Only Permanent Repairs Made HereŽ 7 -- Chain Drives -- Chain Selection -- Chain Installation -- Power Train Formulas -- Chain Length -- Multiple Sprockets -- Chain Speed -- Preventive Maintenance Procedures -- 8 Compressors -- Centrifugal -- Performance -- Positive Displacement -- Reciprocating -- Troubleshooting 8 -- 9 Control Valves -- Process -- Fluid Power -- Troubleshooting 9 -- 10 Conveyors -- Pneumatic -- Mechanical -- 11 Couplings -- Coupling Types -- Coupling Selection -- Installation -- Lubrication and Maintenance -- Keys, Keyways, and Keyseats -- Determining Keyway Depth and Width -- Keyway Manufacturing Tolerances -- Key Stress Calculations.
Shaft Stress Calculations -- 12 Dust Collectors -- Baghouses -- Cyclone Separators -- Troubleshooting 12 -- 13 Fans, Blowers, and Fluidizers -- Centrifugal Fans -- Blowers -- Fluidizers -- Troubleshooting Fans, Blowers, and Fluidizers -- Centrifugal Fans -- Blowers or Positive-Displacement Fans -- Start/stop Operation -- 14 Gears and Gearboxes -- Spur Gears -- Pitch Diameter and Center Distance -- Circular Pitch -- Diametrical Pitch and Measurement -- Pitch Calculations -- Tooth Proportions -- Backlash -- Other Gear Types -- Troubleshooting 14 -- 15 Hydraulics -- Only Permanent Repairs Made HereŽ 15 -- Hydraulic Troubleshooter -- General Maintenance Person -- Best Maintenance Hydraulic Repair Practices -- Root Cause Failure Analysis -- Preventive Maintenance -- Measuring Success -- Recommended Maintenance Modifications -- 16 Lubrication -- The Foundation of Equipment MaintainabilityŽ -- Lubrication Theory -- Properties of Oil -- Best Maintenance Lubrication Practices -- 17 Machinery Installation -- Installed to SpecificationŽ -- Foundation -- Leveling and Elevation -- Before Mounting -- Machinery Mounts -- 18 Mixers and Agitators -- Configuration -- Performance -- Installation -- Operating Methods -- Troubleshooting 18 -- 19 Packing and Seals -- Fundamentals -- Mechanical Seal Designs -- Installation Procedures -- Troubleshooting 19 -- 20 Precision Measurement -- Introduction 20 -- Micrometers -- Outside Micrometer -- Standards -- Vernier Scale -- Inside Micrometer -- Telescopic Gauges -- Dial Caliper -- Performance Exercises -- 21 Pumps -- Centrifugal Pumps -- Summary -- Positive Displacement Pumps -- Summary 21 -- Cavitation -- Recirculation -- Troubleshooting 21 -- 22 Steam Traps -- Configuration 22 -- Performance 22 -- Installation 22 -- Operating Methods 22 -- Troubleshooting 22 -- 23 V-Belt Drives -- Only Permanent Repairs Made HereŽ 23.
Introduction 23 -- Belt Selection -- Power Train Formulas -- Belt Maintenance -- Sheave and Belt Installation -- Shaft and Sheave Alignment -- Belt Installation -- Belt Storage -- Preventive Maintenance Procedures -- 24 Maintenance Welding -- Introduction 24 -- Shielded Metal ArcWelding (SMAW)  StickWeldingŽ -- Flux-Cored ArcWelding (FCAW) -- Gas-Shielded Metal ArcWelding (GMAW) -- Gas Tungsten ArcWelding (GTAW) -- Oxyacetylene Cutting -- Air-Carbon Arc Cutting and Gouging -- Plasma Arc Cutting -- Welding Procedures -- Qualification ofWelders -- Plasma ArcWelding -- Base Metals -- Control of Distortion -- Special Applications -- Selection and Maintenance of Equipment -- Installation of Equipment -- Equipment Operation and Maintenance -- Safety -- Index.
Summary: Industrial Machinery Repair provides a practical reference for practicing plant engineers, maintenance supervisors, physical plant supervisors and mechanical maintenance technicians. It focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. The authors focuses on "Best Maintenance Repair Practices" necessary for maintenance personnel to keep equipment operating at peak reliability and companies functioning more profitably through reduced maintenance costs and increased productivity and capacity. A number of surveys conducted in industries throughout the United States have found that 70% of equipment failures are self-induced. If the principles and techniques in this book are followed, it will result in a serious reduction in "self induced failures". In the pocketbook format, this reference material can be directly used on the plant floor to aid in effectively performing day-to-day duties. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor. Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users. Since this book is not specific to any one type of industrial plant and is useful in any type of facility. ·The new standard reference book for industrial and mechanical trades ·Accessible pocketbook format facilitates on-the-job use ·Suitable for all types of plant facilities.
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Cover -- Acknowledgments -- Contents -- 1 Introduction: Why Use Best Maintenance Repair Practices? -- Only Permanent Repairs Made HereŽ -- Preventive and Predictive Maintenance ( PPM) -- 2 Fundamental Requirements of Effective Preventive/Predictive Maintenance -- Fundamental Requirements of Effective Maintenance -- 3 Maintenance Skills Assessment -- Introduction 3 -- Definition of a Skills Assessment -- Knowledge Assessment -- Knowledge Area: Safety -- Knowledge Area: Lubrication -- Knowledge Area: Bearings -- Knowledge Area: Chain Drives -- Knowledge Area: Belt Drives -- Knowledge Area: Hydraulics -- Knowledge Area: Couplings -- 4 Safety First, Safety Always -- Introduction 4 -- The Risk: Performing a Risk Assessment ( the Preventive Management Tool) -- Lockout/Tagout/Tryout -- Manual Lifting Rules -- Power-Actuated Tools -- Machine Guarding -- 5 Rotor Balancing -- Sources of Vibration due to Mechanical Imbalance -- Theory of Imbalance -- Balancing -- 6 Bearings -- Types of Movement -- Commonly Used Bearing Types -- Bearing Materials -- Lubrication -- Installation and General Handling Precautions -- Bearing Failures, Deficiencies, and Their Causes -- 7 Chain Drives -- Only Permanent Repairs Made HereŽ 7 -- Chain Drives -- Chain Selection -- Chain Installation -- Power Train Formulas -- Chain Length -- Multiple Sprockets -- Chain Speed -- Preventive Maintenance Procedures -- 8 Compressors -- Centrifugal -- Performance -- Positive Displacement -- Reciprocating -- Troubleshooting 8 -- 9 Control Valves -- Process -- Fluid Power -- Troubleshooting 9 -- 10 Conveyors -- Pneumatic -- Mechanical -- 11 Couplings -- Coupling Types -- Coupling Selection -- Installation -- Lubrication and Maintenance -- Keys, Keyways, and Keyseats -- Determining Keyway Depth and Width -- Keyway Manufacturing Tolerances -- Key Stress Calculations.

Shaft Stress Calculations -- 12 Dust Collectors -- Baghouses -- Cyclone Separators -- Troubleshooting 12 -- 13 Fans, Blowers, and Fluidizers -- Centrifugal Fans -- Blowers -- Fluidizers -- Troubleshooting Fans, Blowers, and Fluidizers -- Centrifugal Fans -- Blowers or Positive-Displacement Fans -- Start/stop Operation -- 14 Gears and Gearboxes -- Spur Gears -- Pitch Diameter and Center Distance -- Circular Pitch -- Diametrical Pitch and Measurement -- Pitch Calculations -- Tooth Proportions -- Backlash -- Other Gear Types -- Troubleshooting 14 -- 15 Hydraulics -- Only Permanent Repairs Made HereŽ 15 -- Hydraulic Troubleshooter -- General Maintenance Person -- Best Maintenance Hydraulic Repair Practices -- Root Cause Failure Analysis -- Preventive Maintenance -- Measuring Success -- Recommended Maintenance Modifications -- 16 Lubrication -- The Foundation of Equipment MaintainabilityŽ -- Lubrication Theory -- Properties of Oil -- Best Maintenance Lubrication Practices -- 17 Machinery Installation -- Installed to SpecificationŽ -- Foundation -- Leveling and Elevation -- Before Mounting -- Machinery Mounts -- 18 Mixers and Agitators -- Configuration -- Performance -- Installation -- Operating Methods -- Troubleshooting 18 -- 19 Packing and Seals -- Fundamentals -- Mechanical Seal Designs -- Installation Procedures -- Troubleshooting 19 -- 20 Precision Measurement -- Introduction 20 -- Micrometers -- Outside Micrometer -- Standards -- Vernier Scale -- Inside Micrometer -- Telescopic Gauges -- Dial Caliper -- Performance Exercises -- 21 Pumps -- Centrifugal Pumps -- Summary -- Positive Displacement Pumps -- Summary 21 -- Cavitation -- Recirculation -- Troubleshooting 21 -- 22 Steam Traps -- Configuration 22 -- Performance 22 -- Installation 22 -- Operating Methods 22 -- Troubleshooting 22 -- 23 V-Belt Drives -- Only Permanent Repairs Made HereŽ 23.

Introduction 23 -- Belt Selection -- Power Train Formulas -- Belt Maintenance -- Sheave and Belt Installation -- Shaft and Sheave Alignment -- Belt Installation -- Belt Storage -- Preventive Maintenance Procedures -- 24 Maintenance Welding -- Introduction 24 -- Shielded Metal ArcWelding (SMAW)  StickWeldingŽ -- Flux-Cored ArcWelding (FCAW) -- Gas-Shielded Metal ArcWelding (GMAW) -- Gas Tungsten ArcWelding (GTAW) -- Oxyacetylene Cutting -- Air-Carbon Arc Cutting and Gouging -- Plasma Arc Cutting -- Welding Procedures -- Qualification ofWelders -- Plasma ArcWelding -- Base Metals -- Control of Distortion -- Special Applications -- Selection and Maintenance of Equipment -- Installation of Equipment -- Equipment Operation and Maintenance -- Safety -- Index.

Industrial Machinery Repair provides a practical reference for practicing plant engineers, maintenance supervisors, physical plant supervisors and mechanical maintenance technicians. It focuses on the skills needed to select, install and maintain electro-mechanical equipment in a typical industrial plant or facility. The authors focuses on "Best Maintenance Repair Practices" necessary for maintenance personnel to keep equipment operating at peak reliability and companies functioning more profitably through reduced maintenance costs and increased productivity and capacity. A number of surveys conducted in industries throughout the United States have found that 70% of equipment failures are self-induced. If the principles and techniques in this book are followed, it will result in a serious reduction in "self induced failures". In the pocketbook format, this reference material can be directly used on the plant floor to aid in effectively performing day-to-day duties. Data is presented in a concise, easily understandable format to facilitate use in the adverse conditions associated with the plant floor. Each subject is reduced to it simplest terms so that it will be suitable for the broadest range of users. Since this book is not specific to any one type of industrial plant and is useful in any type of facility. ·The new standard reference book for industrial and mechanical trades ·Accessible pocketbook format facilitates on-the-job use ·Suitable for all types of plant facilities.

Description based on publisher supplied metadata and other sources.

Electronic reproduction. Ann Arbor, Michigan : ProQuest Ebook Central, 2019. Available via World Wide Web. Access may be limited to ProQuest Ebook Central affiliated libraries.

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